Efficient loading dock equipment is crucial for the seamless flow of goods in warehouses, distribution centers and logistic facilities. However, regular wear and tear, and unexpected breakdowns can significantly impact productivity and safety. That’s why it’s vital to have a reliable repair and replacement plan in place.
The Most Common Issues With Loading Dock Equipment
If your loading dock equipment has seen better days, it’s probably time to get it back into working order. That being said, what are the signs that your loading dock equipment needs service or replacement? Read on to discover insightful tips on repairing and replacing your loading dock equipment.
After years of use, the steel frame and concrete foundations of loading docks can start to show signs of wear and tear. Look for visible cracks, dents or sagging—these indicate it’s time for reinforcement or replacement to avoid collapse.
Dock levelers, the mechanisms that bridge the gap between the dock floor and trailer bed, also face constant stress and strain. If a leveler is stuck, not raising fully or uneven, it should be serviced by a commmercial garage door professional to prevent accidents and ensure it’s functioning properly.
Exposure to the elements takes its toll on loading dock seals, shelters and doors. Weatherseals and shelters may start to rip, tear or come loose from surfaces. Doors can warp, making them difficult to open and close. It’s best to perform regular inspections and patch or replace weathered components to maintain efficiency.
From control panels to vehicle restraints, the mechanical and electrical components of loading docks can malfunction over time. If lights, alarms or restraints stop working, or doors and levelers are no longer responsive, it indicates wiring or other issues that require troubleshooting by a technician. Don’t operate seriously malfunctioning equipment—it’s not worth the safety risk.
When to Repair vs. Replace Your Loading Dock Equipment
Deciding whether to repair or replace your loading dock equipment depends on a few factors.
If your dock leveler, seals, shelters or other gear are 15-20 years old, replacement may make more sense than frequent repairs to keep the aging equipment limping along. Newer, more energy efficient models can save on utility costs too.
Frequency of Use
If your dock sees near constant activity, replacement may be better than repair for equipment that gets daily intensive use. Infrequently used docks may be fine with repair for a few more years.
While replacement may seem more expensive up front, if you’re paying for frequent repairs and service calls to fix an unreliable, outdated dock system, replacement could save money in the long run. Get estimates for the loading dock equipment repair, refurbishment, and replacement to compare.
If your loading dock equipment isn’t functioning properly or is outdated to the point of being potentially dangerous, replacement is the best option. No amount of money saved is worth risking injury.
When in doubt, it’s best to get advice from a professional loading dock equipment repair company. They can inspect your specific dock setup and needs, and recommend whether repair, refurbishment or full replacement will most benefit your operation and budget.
Tips for Maintaining Your Loading Dock Equipment
Conduct Routine Visual Inspections
Check dock doors, seals, shelters, ramps, lifts, and all moving parts for signs of damage or wear and tear. Look for rust, dents, tears, or holes, and anything that seems off. It’s best to do a walkaround at least once a month. Address any issues immediately to avoid equipment failure or injury.
Test Safety Mechanisms
Make sure features like door locks, restraints, emergency stops, and interlocks are functioning properly. These mechanisms are in place to protect workers and materials, so testing them regularly is critical.
Lubricate & Grease Parts
Apply grease or oil to hinges, pulleys, chains, and any other moving pieces as recommended in the equipment manuals. Proper lubrication will reduce friction and prevent overheating, ensuring smooth operation and extending the lifespan of your equipment.
The Importance of Loading Dock Equipment Repair
With frequent use, problems with loading docks are inevitable. But with routine maintenance and prompt repairs when needed, issues can be resolved before turning into costly disasters.
If any issues arise, don’t hesitate to call in the professionals. Parker Garage Doors is a leading garage door company offering sales, repairs, and replacement services of loading dock equipment, industrial and residential garage doors, safety barriers, and more. We have all the expertise, tools, and parts to get your loading dock back up and running. Contact Parker Garage Doors today to learn more about our equipment repair & replacement services.